| TRAINMASTER
      BY WERNER MEER  US-RAILROAD-SHOP KILCHBERG HOCHWEIDSTRASSE 3 CH-8802 KILCHBERG (ZÜRICH) SWITZERLAND (founded 1977) PHONE *41-44-715-3666, FAX *41-44-715-3660, E-MAIL trainmaster@bluewin.ch Go back to our Website - click here | 
updated: September 27, 2008
| Cajon Pass 3rd Main Track
Construction by BNSF in 2007 and 2008 Page 7/9 | 
I am very pleased to show some exclusive photos by 
Don E. Toles (the
famous Hilltender of Hill 582) and Gary G. Gray.
Pictures are prepared for the internet by Gary.
A big thank you to Don and Gary to share these excellent pictures.
Note: The copyright belongs to Don E. Toles (DET) and Gary G. Gray (GGG). Do not
use any photos without written permission.
Additional contributors with photos: Marc Fournier (MF), Robin Scanes (RS),
Keith Schreiber (KS), Paul Westover (PW).
Thank you for sharing your photos with us. We
are glad to have you guys on board on our site.  
| 8 different and detailed Maps of Cajon Pass with
captions (Mile Posts and Location) by Gary G. Gray - click
here New 8/11: Maps "How to find" Hill 582, Sullivan's Curve, Noisy Point by Gary G. Gray - click here | 
| Accurate Map of Cajon Pass with 3rd Main Track by Michael Amrine - click here | 
BNSF is building a 3rd Main Track thru Cajon Pass. It will be built along the #
1 (north) track (2,2 % grade). The only 2 tunnels in Cajon will be daylighted.
I
am very proud to show these pictures taken by Don E. Toles and Gary G. Gray (and
other contributors).
For bigger size pictures please click on the 3 digit numbers below
each photo!
Photos 598 - 699 on this page starting May 2, 2008 and ending June 24, 2008
| With MAJOR demolition/construction winding down on the NEW Third Main Track in Cajon, our focus is on Tunnel ONE. Only the "MINOR" task of 16 miles of tie and track laying is left. We are told that the TLM (Tie/track laying machine) will arrive in late June/early July and, of course, we'll follow the progress of tie laying-rail placement-surfacing --- 'till the END. (GGG) | ||
|  |  |  | 
| 5/02/08 T-1 North wall demolition - 598 | 5/02/08 3 diff. machines at work - 599 | 5/02/08 Removal of the concrete pieces - 600 | 
|  |  |  | 
| 5/02/08 ShotCrete wall is almost finished - 601 | 5/02/08 Breaking the wall into pieces - 602 | 5/02/08 A noisy job - 603 | 
| 
         Photo
        598: JAWS, the "PECKERHEAD", and the CLAW breakup the North
        wall of T-1. "Peckerhead" is a construction guy term for the
        HAMMER DRILL.
       
         Photo
        599: shows the work of the trio mentioned above and DrillTech doing
        their thing on "the shotcrete wall".
       
         Photo
        600: shows the thickness of the 1913 concrete walls ---- no match
        for the AMES construction experts and their equipment.
       
         Photo
        601: DrillTech doing their ShotCrete spraying thing on "the
        wall". Someone told one of us that these are the tallest shotcrete
        walls in the WORLD ???
       
         Photos
        602 - 604: The Hammer Drill/Peckerhead doing its thing on HUGE
        concrete blocks.
       | ||
|  |  |  | 
| 5/02/08 Ready made size for the trucks - 604 | 5/09/08 Former Tunnel 1 ShoteCrete Wall - 605 | 5/09/08 Drainage pipe mounting - 606 | 
| 
        Photo 605: Last Friday, 5/09/08, Ames
        was completing dirt removal from the T-1 area. It appears that Drill
        Tech can complete the ShotCrete wall with one more application. Photos
        606 - 607: Ames was also
        installing a large drainage pipe to protect the East end of the
        ShotCrete wall in the old T-1 area.
       | ||
|  |  |  | 
| 5/09/08 Deatil of drainage pipe - 607 | 5/07/08 Refill of old borrow pit - 608 | 5/05/08 CP Walker at MP 60.2X - 609 | 
| Photo 608: Marc sends a photograph of the refilling of the old borrow pit near BNSF MP 62.5. Dirt from the pit was used to build Interstate 15 years ago, leaving a very large hole. Ames refilled the pit with the excess dirt from the Tunnels and, in the photograph, is grooming the area to the original contours. | ||
|  |  |  | 
| 5/05/08 Switch installing - 610 | 5/05/08 Switches are moved with 5 machines - 611 | 5/05/08 Switches are in place - 612 | 
| 
        Photos 609 - 614: On 5/05/08, BNSF completed installation of the
        last two very long and very heavy high speed switches at CP Walker. CP
        Walker is just RR West of Interstate 15 at BNSF MP 60.2X. (Don
      Toles and Marc Fournier photographs).
       | ||
|  |  |  | 
| 5/05/08 Working hard under the signal bridge - 613 | 5/05/08 Heavy activities to finish installation - 614 | 5/09/08 UP NB above the tunnels - 615 | 
|  |  |  | 
| 5/09/08 Same train heading North - 616 | 5/09/08 BNSF EB pass fromer T-1 - 617 | 5/09/08 Looking East at MP 58.9X - 618 | 
|  |  |  | 
| 5/09/08 Here comes the next BNSF EB - 619 | 5/09/08 Same consist w/2 Ferromex units - 620 | 5/09/08 BNSF Helpers EB at MP 58.9X - 621 | 
|  |  |  | 
| 5/14/08 Plaque Chard Walker - 622 | 5/14/08 Don with memorials - 623 | 5/14/08 Jerry & Don - 624 | 
| 
        Photos 622 - 625: Don Toles led the effort to place a plaque
        on Hill 582 honoring our friend Chard Walker and, also, to
        remember the BNSF Cajon Tunnels. The stone and plaque were placed today
        (5/14/08), next to our piece of Tunnel 1 West Portal (the
        "1913") --- with the help of Jerry Shinar and Marc Fournier.
       | ||
|  |  |  | 
| 5/14/08 Today's crew - 625 | 5/14/08 BNSF Rail Train pass Hill 582 - 626 | 5/14/08 End of Rail Train with RUM - 627 | 
|  |  |  | 
| 5/14/08 Rail Train heading West - 628 | 5/14/08 Rail Train at Swarthout Canyon Road - 629 | 5/14/08 Herzog Rail Unloading Machine - 630 | 
| 
        Photo 626: Yesterday (5/14/08), we noticed that the BNSF Rail
        Train was parked on the OUT OF SERVICE # 2 track just west of Cajon
        Summit. The train backed, switched to the # 1 and proceeded Westward
        pulled by BNSF 6360 + 3 more units. Photos
      627 - 628: As the train passed Hill 582, we saw this really interesting
      Herzog machine being towed by the train. BTW, all of the ribbon rail
      cars and the Herzog machine appeared to be NEW. Photo 629: We had
      to KNOW and so we followed the train to Swarthout Cyn Road. Photo 630:
      The Herzog machine is called a RUM (Rail Unloading Machine) --- # 4. The
      RUM is obviously rail/highway capable and provides a much safer working
      environment for the crews. Previously, crew members had to manually attach
      each rail to a hook/cable and each rail had to be winched (one side at a
      time) from the storage racks. Photo 631: As pictured, the RUM crane
      pulls the rail to the first outrigger which then pulls the rails from
      storage and feeds the rails into the two guide devices. Photo 632:
      The process was repeated on the other side and the train proceeded WB
      at about 10 mph dropping rail on both sides simultaneously. (GGG)
       | ||
|  |  |  | 
| 5/14/08 RUM # 4 in action - 631 | 5/14/08 Track unloading - 632 | 5/14/08 Overview of T-1 progress - 633 | 
|  |  |  | 
| 5/14/08 DrillTech placing last rebar for SCW - 634 | 5/14/08 Almost finished drain pipe - 635 | 5/14/08 Tunnel rubble used as liner for creek bed 636 | 
|  | ||
| 5/14/08 New panel track for Main # 2 at T-2 - 637 | 5/15/08 T-1 Loading of concrete blocks - 638 | 5/15/08 T-1 Removal of concrete blocks - 639 | 
| 
        Photos 638 - 639: Ames is collecting the huge concrete blocks
        that, for years, protected T-1 EP from mud flows. The blocks will be
        reused elsewhere. (Photos by Keith Schreiber).
       | ||
|  |  |  | 
| 5/21/08 Work completed at T-1 area - 640 | 5/21/08 Last work on ShoteCrete Wall T-1 - 641 | 5/21/08 Finished drain pipe at former T-1 EP - 642 | 
| 
        By the time you read this, all heavy construction will be finished at
        the tunnels and, for the most part, on all of the 3MT Project. Tie &
        Rail laying should begin early next month (June). Yesterday (5/21/08),
        Ames was leveling, removing the last of the dirt and dropping
        subballast while DrillTech finished the ShotCrete wall above T-1. We are
        told that these two ShotCrete walls are the tallest in the Americas ----
        T-1 is 158 feet (47,5 m) and T-2 is 173 ft (52 m). The walls have
        two layers of rebar mesh and the ShotCrete is eight inches (20 cm)
        thick. The sleepers/deadmen were laterally inserted into the hill 100
        feet (30 m) deep at the top and 30 feet (9 m) at the bottom. Photo
        640: In the  first picture, the round seemingly unfinished
        areas are test holes ---- to test retention power of the sleepers/deadmen.
        Retention testing is required upon one sleeper in each horizontal row of
        sleepers. A machine applies 42,000 lbs of extraction force for several
        minutes. (GGG)
       | ||
|  |  |  | 
| 5/21/08 Amtrak # 3 w/BNSF Helper - 643 | 5/21/08 AMT pass former Tunnel 1at MP 59X - 644 | 5/21/08 Ballast Tamper East of T-1 - 645 | 
| Photos 643 - 644: A very late Amtrak # 3 WB is shown lead by BNSF 7582. The third unit was dead-in-consist. Photo 645: Also, new ballast has been added to the Out Of Service # 2 track (old # 1 track). The machine (just RR EAST of T-1) is "regulating/dressing" the ballast in preparation for the return to service. | ||
|  |  |  | 
| 5/21/08 1885 Joliet rail found inside T-1 - 646 | 5/21/08 Rail built in July 1885 ! ! - 647 | 11/01/05 Tunnel 1 East Portal - 648 | 
| Photos 646 - 647: A while back, we sent some pictures of 1887 rail found in the floor of T-1 (see photos 593 - 594 on page 6). Last Wed, we were shown a piece of 1885 rail found in the same tunnel. After the "1885", please note the seven vertical bars. Those bars denote the month (July) of manufacture. | ||
|  |  |  | 
| 5/24/08 Former Tunnel 1 EP, now - 649 | 11/01/05 Tunnel 1 West Portal - 650 | 5/24/08 Former Tunnel 1 WP, now - 651 | 
|  |  |  | 
| 11/01/05 Tunnel 2 East Portal - 652 | 5/24/08 Former Tunnel 2 EP, now - 653 | 11/01/05 Tunnel 2 West Portal - 654 | 
| Photos 648 - 655: To give an idea about the big changes of the tunnel area, we show pictures before and after. Back in 2005, Don Toles and I decided to document the Cajon Tunnels before construction began. So, last week we asked Marc Fournier to go down and take the same pictures, from near the same locations. (GGG) As always, you may click on the number for a bigger size photo. In addition, I made a special page with all 8 photos: Tunnel Changes. (WM) | ||
|  |  |  | 
| 5/24/08 Former Tunnel 2 WP, now - 655 | 5/27/08 Tie laying - 656 | 5/30/08 T-1 new main # 2 track inplace - 657 | 
| 
        As you may remember, the OLD # 1 track through the tunnels was removed
        before the tunnels were destroyed. We had wondered how BNSF would
        replace that track without the TLM (Tie Laying Machine) present - since
        concrete ties weigh 700+ lbs each.
       
        .Photo 656: Marc Founier photographed this ingenious device which
        carries 11 concrete ties. The red marks on the ground are the centerline
        for Track # 2.
       
         Photos 657 & 658: are pictures of the Tunnel areas
        with the newly laid welded/bolted track in place. Next, Main # 2
        will be ballasted, surfaced and placed in service. The big Shoo-Fly
        curve in the # 1 track will be removed and realigned to parallel the #
        2. The
      above actions will complete BNSF Mains # 1 & # 2 between Cajon Summit
      and CP Walker. Photo
      659: As a bonus, ATSF 135 brings the JACBAR EB in the T-2 area. (GGG)
       | ||
|  |  |  | 
| 5/30/08 T-2 new main # 2 track inplace - 658 | 5/30/08 BNSF EB w/ATSF GP60M T-2 - 659 | 6/06/08 A big thank you to our friends - 660 | 
| Photo
      660: In 2005, Don and I thought we'd document the BNSF Cajon Sub
      tunnels "as they were". That small project grew into over 1000
      pictures showing the progress of the Third Main track construction. While
      we wanted to photograph everything involved, we were always very aware of
      "not getting in the way" and all of the many safety concerns.   THANKS GUYS - Gary Gray & Don Toles | ||
|  |  |  | 
| 1939 ATSF EB T-1 by Walter H. Thrall jr. - 661 | 6/01/08 Same location today by Marc Fournier 662 | 6/06/08 BNSF EB Swarthout Canyon Road - 663 | 
| 
        Photos 661 - 662: What a change
        between 1939 and 2008 ! ! - I asked Marc Fournier to try and get to the
        place where Mr. Thrall took the 1939 picture of Tunnel 1 East Portal. Marc
        has done a great job to see the dramatic changes. These 2 photos are
        also on our special page: Tunnel Changes.
       | ||
|  |  |  | 
| 6/06/08 BNSF WB Swarthout Canyon Road - 664 | 6/06/08 UP SB on UP/SP tracks - 665 | 5/30/08 As seen from Hill 582 BNSF WB empty 666 | 
| 
        Photo 664: BNSF 7602 is WB approaching Swarthout Canyon Road. To
        the left, DrillTech is preparing to ShotCrete the hill face above the
        BNSF tracks. The importance of this hill is shown in the second picture photo
        665.It supports the UP/SP Colton/Palmdale Cutoff.
       | ||
|  |  |  | 
| 9/30/07 New ROW w/old signal post/signs - 667 | 6/09/08 The signs are now on Hill 582 - 668 | 6/10/08 TLM in action - 669 | 
| 
        Photos 667 - 668: Thanks to our good
        friend, the original "582A" and "G" signs from the
        old Main # 1 EB signal at Hill 582 "appeared" on Hill 582. Don
        and Marc erected the signs this week  --  welded and in
        concrete.
       
         So,
        I wasn't sure what the "A" and the "G"
        meant. According to Chard Walker's CAJON - RAIL PASSAGE TO THE PACIFIC:
       
         "58" indicates
        the Mileage counting from Barstow. The
        "2" in 582 indicates EB. The
        "A" in 582A was used only between Cajon and Summit, on
        the ascending track, where tracks are not adjacent. The
        "G" is a "GRADE SIGNAL" indicating that since
        an ascending train could be stopped merely by cutting off the power, the
        train could pass a red signal at restricted speed. (GGG)
       | ||
|  |  |  | 
| 6/11/08 TLM near Mormon Rocks - 670 | 6/11/08 Close up of TLM - 671 | 6/10/08 3 trains on all in service tracks - 672 | 
| 
        BNSF has started laying ties and track WB starting at CP Walker (MP
        60.2X). The Tie/Track laying machine, as of 6/11/08, was working West
        near the Mormon Rocks. Photo 669: Marc sends one of the TLM
        dropping ties and pulling in the rails near MP 61. Photos 670 - 671:
        GGG sends two of the TLM just RR East of  Mormon Rocks heading
        toward the Pine Lodge Bridge/Hwy 138.
         
          Photo 672: Marc Fournier sends this beauty of all in-service
          tracks being used in Cajon as seen from above the MP 57.2 bridge: On
          the UP/SP, the helpers are SB to Colton with a mixed train. On BNSF #
          1, the helpers are WB to San Bernardino with a double stack train. The
          barely visible BNSF # 2 is out-of-service. On BNSF # 3, the TOFC train
          is EB to Barstow.
         | ||
|  |  |  | 
| 5/30/08 BNSF EB pass former T-1 - 673 | 5/30/08 It snakes over the former shoe-fly - 674 | 5/30/08 Same train is going uphill - 675 | 
| Photos 673 - 678: Even these pictures do not show the actual progress of the 3MT construction, it still gives us a nice impression about the daily activities. | ||
|  |  |  | 
| 5/30/08 UP EB at the same location - 676 | 5/30/08 UP WB/SB Silverwood Connector - 677 | 5/30/08 Rear end helpers pass retaining wall - 678 | 
| Photo 677: From right to left: BNSF Main # 3, Main # 2, Main # 1, Silverwood Connector w/UP train. Photo 678: From front to rear: BNSF Main # 2, Main # 1, Silverwood Connector w/UP helpers, UP Main (Colton/Palmdale cutoff). | ||
|  |  |  | 
| 6/10/08 Here is the finished pit - 679 | 6/11/08 UP EB on main # 1 at Pine Lodge - 680 | 6/11/08 Same train pass TLM on main # 2 - 681 | 
| 
        Photo 679: Just to remember, the old
        borrow pit near Stein's Hill, was used to gain dirt for the construction
        of Interstate 15. Ames refilled the pit with dirt from the tunnels and
        graded the area to near original contours. The area is "walled
        off" with rubble and K-Rails to keep the off-road folks away. See
        also photo 433 on
        page 5.
          Photo 680: UP 4947 approaches the
          TLM at Mormon Rocks. An interesting view because of long lens illusion. Photo
          681: UP 4947 on # 1 while the TLM lays the new track (Main # 2 in
          this area). Both photos were taken from Stein's Hill. | ||
|  |  |  | 
| 6/13/08 UP Special NB on UP tracks Hill 582 - 682 | 6/13/08 UP Special SB from Hill 582 - 683 | 6/13/08 Hill 582 Monuments & BNSF EB Main 3 684 | 
|  |  |  | 
| 6/13/08 UP NB on UP line at former T-2 area - 685 | 6/18/08 TLM approaching Sullivans Curve - 686 | 6/18/08 UP SB passing the TLM - 687 | 
|  |  |  | 
| 6/18/08 TLM works WB - 688 | 6/18/08 How flexible the steel rails are! - 689 | 6/18/08 Tie carrying shuttle buggy - 690 | 
| 
        Photos 686 - 692: Don sends a great series of the TLM (Tie Laying
        Machine) in Sullivan's Curve. 
       
        FYI, the concrete ties weigh 800 pounds each and are set on 2 foot
        centers. The entire 16 mile project will require approximately 42,000
        concrete ties. We were also told that the project will require 3/4 US
        ton of ballast per 12 inches of rail or
        63,000+  tons. I hope my calculations are close!
       
         Photos 688 - 689 image how the TLM spreads the rails, drops
        the tie(s) in place and then lays the rail onto the tie. Photos 690 -
        691 show the tie carrying shuttle buggy and the ties being fed onto
        the conveyor belt. Photo 692 is the tie car. According to the
        type of car used, each tie car will carry 160 or 168 ties -- enough for
        80 - 84 feet. (GGG)
       | ||
|  |  |  | 
| 6/18/08 Ties being fed onto the conveyor belt - 691 | 6/18/08 Tie car loaded w/concrete ties - 692 | 6/18/08 UP SB Sullivan's Curve on UP tracks - 693 | 
|  |  |  | 
| 6/18/08 UP meet at Sullivan's (TLM right side) - 694 | 6/20/08 Amtrak # 3 WB 5 h late Hill 582 - 695 | 6/24/08 Amtrak Las Vegas test train EB Hill 582 696 | 
|  |  |  | 
| 6/20/08 BNSF Track Geometry Trains EB - 697 | 6/20/08 Finished curved bridge MP 64.1X - 698 | 7/12/08 BNSF WB with new bridge & track end 699 | 
Continued on page 8
- please click here
    
Copyright by Don E. Toles & Gary G. Gray with permission, Werner Meer
| Simple Maps about Cajon Pass: click here | 
| Excellent Aerial photos of Cajon before construction started by Dave Crammer: http://www.cajonpass.net/dca/index.html Dave Crammer published a 20 page report "Air Cajon" (Cajon Pass from the Air) in TRP (The Railroad Press) Magazine Issue # 71 (Oct/Nov/Dec, 2006). | 
| More Aerial photos incl. 3MT (taken in 2008) by Dave Crammer: http://www.cajonpass.net/highabove.html | 
| Here is a very detailed report (390 pages) about the 3rd Main Track Construction with maps (PDF): http://www.cajonpass.net/FEIS-EIR-MAR07.pdf | 
| Please check also my own Photo Gallery about California: click here | 
| Lots of photos about Cajon Pass by Santiago Homsi jr, http://www.cajonpass.net | 
| Southern California Rail Fan by Dave Toussaint: http://www.SoCalRailFan.com New Cajon Pass Book by Dave Toussaint: http://www.socalrailfan.com/book.html | 
| Here are photos of the 2 tunnels before construction started: click here | 
In Memory of Chard L. Walker (1922 - 2007) - click
here
The History of Hill 582 by Don E. Toles - click
here
    
Below are links to 
all 9 pages of the BNSF 3rd Main Track Project
| Page 1: 3rd MT Project - click here | Page 2: 3rd MT Project - click here | Page 3: 3rd MT Project - click here | 
| Page 4: 3rd MT Project - click here | Page 5: 3rd MT Project - click here | Page 6: 3rd MT Project - click here | 
| Page 7: 3rd MT Project - click here | Page 8: 3rd MT Project - click here | Page 9: 3rd MT Project - click here | 
    
Go back to 3rd MT Main Page - click here
Go back to Cajon Pass Main Page - click
here